Flexor Hybrid Machine: Roll – Roll or Roll – Sheet Production Made Easy

The Flexor IQ Series is made for customers who need to manufacture Roll Labels and Sheet Labels but do not want to invest in two machines. The solution is amazingly simple yet versatile! The FLEXOR offers you everything you need to make high quality labels and at the same time be as flexible as your customers demand.

Product features:

Die Cutting/Sheeting

  • Double Die Cutting Unit for easy production of almost any label
  • Undercut is possible on first or second die cutting unit
  • The Die Cutting Unit can also be used as a sheeting unit
  • Re-register can be added to any IQ Series machine for a speed of up to 150m/min
  • Rotometrics Hydrajacks pressure gauges can be fitted at any time

Sheeting

  • Double A4 Production with 440mm wide machine
  • Print – Die Cut – Sheet in one run
  • A4, A5, SRA3 – almost any size is possible
  • Up to 110m/min two lane A4 production!

Flexo Printing

  • Servo Driven Flexo Printing Unit for flood coating or inprint
  • Easy to change Print Cylinders
  • Turnbar available for reverse printing
  • Easy to adjust, very precise

Servo Technology / S-Drive

  • S-Drive machines will make your production lean, quick, reliable and ultra fast
  • Accurate tenstion control settings, automatic and safe slow down and start up for any label length
  • Online Diagnostics
  • Job Memory for up to 250 Jobs

Slitting

  • Cassette type slitting makes knife changes easy and quick
  • Set your knives outside the machine on a dedicated knife block which corresponds to the machine knife cassette
  • Slitting between two driven NIP Rollers makes it effortless and easy to setup allowing the operator to rewind lose rolls without compromosing slitting quality

Rewinder

  • The Flexor IQ Series offers you a single servo driven rewinder as a standard feature, it comes with a 76mm pneumatic shaft which is within second changeable to any size from 19mm – 152mm
  • Optional Double Rewinder for those tough jobs which cannot be rewound using just one rewinder
  • Optional Semi Turret speeds up the rewinding process significantly making the machine even more productive without investing into a full blown turret rewinder machine (see movie below)

Build in IQ

  • All IQ Series machines have build in counters for labels and meters/feet
  • A dedicated Counters screen shows the daily production, life time, run time, switch on time making job calculations easy and reliable
  • No more setting label lengths, the machine will automatically calculate it and adjust the start up and slow down ramps

Specifications

Specification280380440
Max. Web Width280 mm
11.02 in
380 mm
14.96 in
440 mm
17.32 in
Max. Machine Speed220 mpm
721.78 fpm
220 mpm
721.78 fpm
220 mpm
721.78 fpm
Max. Unwind Diameterup to 1000mm / 40inchup to 1000mm / 40inchup to 1000mm / 40inch
Max. Rewind Diameter on Single Rewinder550 mm
21.65 in
550 mm
21.65 in
550 mm
21.65 in
Max. Rewinder Diameter on Double Rewinder350 mm
13.78 in
350 mm
13.78 in
350 mm
13.78 in
Max. Rewind Diameter on Semi Turret350 mm
13.78 in
350 mm
13.78 in
350 mm
13.78 in
Min. Slitting Width with Shear Knives20 mm
0.79 in
20 mm
0.79 in
20 mm
0.79 in
Min. Slitting Width with Razor Knives10 mm
0.39 in
10 mm
0.39 in
10 mm
0.39 in
Max. Magnetic Cylinder Size20 inch / 160 Teeth24inch / 192 Teeth24inch / 192 Teeth
Min. Magnetic Cylinder Size8inch / 64 Teeth10inch / 80 Teeth12inch / 96 Teeth
Die Cutting to Register: +/- 0.2mmmax. 150m/minmax. 150m/minup to 150m/min
Size L x D x H4550x1300x19504550x1400x19504550x1500x1950
Ready to get started?

“Our machines are adapted to you, so you don’t have to adapt to them!”

Every Flexor machine is built to order. Our mechanical design team will work with you closely to provide a machine which meets your specific requirements. We stand out from the crowd because of our unique and flexible approach. This is all made possible by having the full design, build & testing process in-house.