Fully Servo Die Cutter – Slitter – Rewinder for the Labels Industry

The 540 Series is build for customers who demand quality, speed and efficiency. The 540 Series works up to 300m/min and converts blank or pre-printed material with ease and speed. The Flexor 540 Series Double Die has been designed to be able to cope with any kind of blank materials and is a highly versatile work horse. Quick, reliable, efficient means keeping the costs down and productivity up.

Product features:

Die Cutting

  • Single or Double Die Cutting Unit for easy production of almost any label
  • Undercut is possible on first or second die cutting unit
  • Re-register can be added to any 540 Series machine for a speed of up to 150m/min
  • Solid dies can be used in the die station
  • Rotometrics Hydrajacks pressure gauges can be fitted at any time

Servo Technology / S-Drive

  • S-Drive machines will make your production lean, quick, reliable and ultra fast
  • Accurate tenstion control settings, automatic and safe slow down and start up for any label length
  • Online Diagnostics
  • Unlimited Job Memory


  • Cassette type slitting makes knife changes easy and quick
  • Slitting cassette exchangeable for shear cutting knives and razor knives
  • Set your knives outside the machine on a dedicated knife block which corresponds to the machine knife cassette
  • Slitting between two driven NIP Rollers makes it effortless and easy to setup allowing the operator to rewind lose rolls without compromosing slitting quality


  • The Flexor 540 Series offers you a single servo driven rewinder as a standard feature, it comes with a 76mm pneumatic shaft which is within second changeable to any size from 19mm – 152mm
  • Optional Double Rewinder for those tough jobs which cannot be rewound using just one rewinder
  • Optional Semi Turret speeds up the rewinding process significantly making the machine even more productive without investing into a full blown turret rewinder machine (see movie below)

Added Value

  • Lamination Unit is optional and can be used inline for unspported or supported laminate
  • A digital strobe unit can be used to monitor die cutting accuracy
  • Inkjet numbering can be used inline to ensure more possibilities
  • Missing Label Detection, Flag, Splice and Matrix break detection sensors can be installed on the 540 Series
  • Adjustable Accustrike Rotometrics Anvil 
  • Underscorer from Rotometrics can be installed before die cutter

Build in IQ

  • All 540 Series machines have build in counters for labels and meters/feet
  • A dedicated Counters screen shows the daily production, life time, run time, switch on time making job calculations easy and reliable
  • No more setting label lengths, the machine will automatically calculate it and adjust the start up and slow down ramps


Max. Web Width540 mm
21.26 in
Max. Machine Speed300 mpm
984.24 fpm
Max. Unwind Diameterup to 1000mm / 40inch
Max. Rewind Diameter on Single Rewinder550 mm
21.65 in
Max. Rewinder Diameter on Double Rewinder350 mm
13.78 in
Max. Rewind Diameter on Semi Turret350 mm
13.78 in
Min. Slitting Width with Shear Knives20 mm
0.79 in
Min. Slitting Width with Razor Knives10 mm
0.39 in
Max. Magnetic Cylinder Size20 inch / 160 Teeth
Min. Magnetic Cylinder Size8inch / 64 Teeth
Die Cutting to Register: +/- 0.2mmmax. 150m/min
Ready to get started?

“Our machines are adapted to you, so you don’t have to adapt to them!”

Every Flexor machine is built to order. Our mechanical design team will work with you closely to provide a machine which meets your specific requirements. We stand out from the crowd because of our unique and flexible approach. This is all made possible by having the full design, build & testing process in-house.